Methyl Isobutyl Carbinol (MIBC) is a colorless molecule with unique chemical and physical properties that lead to particular functions of this compound. As a chemical intermediary, MIBC has applications in diverse industries; It is primarily employed in mining operations and lubricant oil applications, in the production of zinc dialkyl dithiophosphates and printing inks. In lower quantities, Methyl Isobutyl Carbinol is also utilized as a coating solvent (in nitrocellulose and hot spray lacquers). In all these enterprises, we need high-quality Methyl Isobutyl Carbinol to ensure delicate processes like mineral processing.
Many MIBC froth flotation manufacturers worldwide produce various grades of this product with specific purities, but how can they be trusted? Among all these producers, JAM Group Co. is worth noting. This company is a prominent European provider and an excellent Iranian exporter of Methyl Isobutyl Carbinol (MIBC) that offers top-quality products In the marketplace. As a well-respected Iranian supplier of Methyl Isobutyl Carbinol (MIBC), JAM Group provides a unique grade called MIBC J-32. This chemical compound holds remarkable properties such as perfect water solubility, optimum bobble stability in the froth flotation process, and many more physical and chemical advantages.
What Is Methyl Isobutyl Carbinol (MIBC)?
Various mineral processing chemicals manufacturers produce Methyl Isobutyl Carbinol in large amounts yearly. Due to its excellent performance in managing bubble coalescence, transient stability in the bubble columns, mineral separation by froth flotation employing air bubbles, and many other functions, this chemical is a type of widely used alcohol in the industry. As a result, diverse business actors like Iran’s traders of Methyl Isobutyl Carbinol (MIBC) tend to supply the universal need for this substance. Below, we will go into the detail of Methyl Isobutyl Carbinol’s properties and then discuss its grades, production process, and primary applications.
Methyl Isobutyl Carbinol (MIBC) or 4-Methyl-2-pentanol is a medium odor, medium-hot to the touch, and colorless liquid. This organic chemical compound has a fair amount of water solubility and works well as a solvent for ethyl cellulose, oils, waxes, dyes, and other natural resins. This substance can also be utilized as a latent solvent in a solvent mixture to change performance traits like viscosity, flow, drying, and curing. So, MIBC solvent manufacturers may count on this chemical compound for presenting various outcomes. It should also be noted that The Lesser Ketones Manufacturing Association is submitting MIBC, a chemical with a high production volume, through the Organization for Economic Cooperation and Development (OECD) Screening Information Data Set (SIDS) procedure.
The primary uses for MIBC are in the production of lubricant additives, as a flotation frother in the treatment of coal and copper ores, and as a coatings solvent. The technique of selectively separating hydrophobic precious minerals from hydrophilic waste gangue is known as frothing, also known as froth flotation. In its most basic form, froth flotation is a technique that allows for the “skimming” of minerals from the top of a “slurry” that has been “foamed” with the use of particular chemicals, water, and air bubbles. Last but not least, some of the low-quality products in the market lack some of the properties introduced in this article, so we recommend you obtain your needs from reputable suppliers like Iranian producers of Methyl Isobutyl Carbinol (MIBC).
Different Grades Of Methyl Isobutyl Carbinol
Methyl Isobutyl Carbinol (MIBC), like all chemical compounds, comes in a variety of qualities and grades, indicating their key characteristics, such as their purity and their additional elements. Most Iran manufacturers of mineral processing chemicals produce this liquid in all these grades and qualities for market applications. Good to know that each of them contains specific properties; that means their results may differ in:
- Purity;
- The amount of water;
- Acidity;
- Density at different temperatures.
Several reasons make checking the product grade crucial. The laboratories and researchers who work with various producers, such as European and china manufacturers of Methyl Isobutyl Carbinol (MIBC), confirm that the producers have accurately categorized each chemical’s grade. It will help them to use these chemical compounds in the proper industries and ensure that it complies with all applicable regulations for their intended usage. As Methyl Isobutyl Carbinol is a vital substance in the froth flotation of minerals, we should consider that the various qualities of this compound may also affect the mineral processing chemicals’ price.
All in all, it is vital to make a general understanding of universal grades specified for chemicals, reagents and solvents; Below, you can discover several of them:
- Technical grade is applied for commercial and industrial purposes, but unlike many others, it is not sufficiently pure to be made available for use in the production of any form of food, drug, or medicine;
- Purified grade, also known as a pure or practical grade, does not adhere to any recognised standards and is not suitable for the manufacture of any form of food, drug, or medicine. Some Asian or Turkey manufacturers of mineral processing chemicals may use this type of quality to classify their unique products that contain particular amounts of chemical elements;
- The most common grade for usage in educational applications is laboratory grade; however, its exact impurity levels are unknown. The majority of well-known European, Chinese and Indian manufacturers of mineral processing chemicals, meet this quality standard. Although it is excellent for instruction and training, it is not pure enough to be used for any form of food, drug, or medicinal usage;
- Nanograde is a specialised grade for solvents that satisfies the requirements of the American Chemical Society (ACS) for organic extraction/concentration operations that make use of ECD and FID detection techniques;
- UltimAR is another grade for categorizing solvents that conform to ACS requirements and deliver reliable performance for liquid chromatography, extraction/concentration, and general use.
In addition, it would be helpful to mention a specific grade of Methyl Isobutyl Carbinol produced by the Iranian exporter of mineral processing chemicals, JAM Group Co. It is called MIBC J-32, which holds several advantages over other available products in the universal market.
MIBC J-32
MIBC J-32 is an excellent class of Methyl Isobutyl Carbinol, particular for Frother, which is practical in the flotation process of Copper, Gold, zinc, molybdenum, and many other metals. Fortunately, many mineral processing plans in Iran and some other CIS countries have approved the success of this chemical compound. It is also worth mentioning that JAM Group, as a Europe and Iran supplier of mineral processing chemicals like MIBC J-32 and other classes of MIBC, approved a high success rate for all types of these chemical compounds in several mineral processing plants in diverse countries. Discover the unique advantages of MIBC J-32 as a prime product of JAM Group (the European and Middle Eastern manufacturer of Methyl Isobutyl Carbinol (MIBC)):
- Three bobble sizes (small, medium, and large) that allow copper particles of different sizes to float;
- Fully soluble in water;
- Almost 40% reduction in the consumption rate of Frothers;
- Optimal stability of the bobbles;
- well-matched to a vast pH range, from 4 to 13.
Further information about Methyl Isobutyl Carbinol Production Process
European, American and Asian chemical producers, such as Iran manufacturers of Methyl Isobutyl Carbinol (MIBC), have developed various ways to produce MIBC. Several methods of producing this substance are similar to making other chemical solvents by employing specific machines and certain condensation and Dehydration processes. It is vital to note that Methyl Isobutyl Carbinol, like other chemical compounds, should be produced in the hand of experienced chemists to meet satisfactory results. So, it makes sense to rely on products of respected companies, like Iran’s producers of mineral processing chemicals.
This section contains a production process for the Methyl Isobutyl Carbinol. But, we should consider that this method would also be utilized for producing other solvents like a mixture of MIBC and IBHK plus TMN. In one aspect, the production process pertains to a method for creating trimethyl nonanol (TMN), isobutyl heptyl ketone (IBHK), and Methyl Isobutyl Carbinol (MIBC). In another aspect, it relates to a method for producing these solvents using a catalyst made of copper. The main point is that this technique enables chemists to deliver MIBC in its pure form or combined with a mixture of IBHK and TMN. Therefore, producers of various countries like Indian manufacturers of Methyl Isobutyl Carbinol (MIBC) can rely on this process to deliver other desired outcomes like a mixture of MIBC and IBHK plus TMN.
When MIBK is exposed to hydrogen under condensation-reactive conditions and in the presence of a catalytic quantity of a Cu-based condensation catalyst (a copper-containing catalyst), MIBC or a combination of IBHK and TMN is created. The reaction temperature determines the relative amounts of the outcome, whether it contains MIBC or a mixture of IBHK and TMN. Accordingly, with a lower temperature, such as 130 C, MIBC would be produced and at a higher temperature, such as 200 C, it may result in a mixture of MIBC and IBHK plus TMN.
The Summary Of The Production Process
Mixed ketone converters are used to create MIBK, MIBC, DLBK, and IBHK simultaneously. The reaction system is fed isopropanol and hydrogen, and various products are produced through a sequence of condensation, hydrogenation, and dehydration stages. It is possible to perform these condensation, hydrogenation, and dehydration reactions using a single multifunctional catalyst made of copper, chromium, and calcium supported by aluminium oxide. These goods may be continuously manufactured in the amounts required. A small degree of product ratio adjustment is possible by changing the reaction conditions. Please also consider that the Refined MIBK created in the mixed-ketone converters is fed into a different single hydrogenation converter with a catalyst made of nickel to make further MIBC.
It is vital to understand that the term “condensation/hydrogenation/dehydration reactive conditions” represents particular reactive conditions employed in this production process. It means that some reactants undergo condensation and/or dehydration and/or hydrogenation. These reactive conditions indicate functions below:
Condensation:
It involves uniting two molecules or moieties to create a single molecule while losing a tiny molecule, for as, when two MIBK combine to make IBHK plus water.
Hydrogenation:
It is the process of incorporating hydrogen into an unsaturated organic molecule, such as when changing MIMIC to MIBC.
Dehydration:
It is a chemical reaction where one molecule loses water (it is a subset of elimination reactions), such as when DAA is converted to MSO.
A temperature between 90 and 300 C. and a pressure between 0.1 and 1 megapascals are required to achieve the best results from these three conditions in our intended process.
The Advantages Of This Process
When MIBK and hydrogen are fed over Cu-based hydrogenation or multifunctional catalyst (a copper-containing catalyst) at low temperatures, similar to those required for a Ni-based hydrogenation catalyst, MIBC is created. MIBC is manufactured in a converter employing costly materials like nickel-based catalyst during the standard techniques used by various producers like Indian and china manufacturers of mineral processing chemicals. The process described in this article allows for a significant increase in IBHK plus TMN production capacity. It happens by eliminating the need for other labour-intensive campaigns to supplement IBHK plus TMN production, using a much less expensive catalyst, reducing conversion costs, and finally, generating fewer hydrocarbon impurities. So, reducing production costs may allow Iranian distributors of Methyl Isobutyl Carbinol (MIBC) to represent their products at a reasonable price.
Details about the method expectations
The ideal catalysts for this process are bi-functional, copper-based aldol condensation catalysts that can also perform hydrogenation chemistry. Still, other copper-based catalysts can also be utilized. Considering this, any stimulus effective in manufacturing MIBK or DIBK from IPA and DMK may be applied in the conduction of this method. These catalysts frequently combine one or more base metals (such as Na, Ca, Mg, and Li) with one or more metals (such as Cr, Ni, Pd, or Zn) for hydrogenation and dehydrogenation chemicals. This capability helps various producers like Turkey manufacturers of Methyl Isobutyl Carbinol (MIBC) simplify the delivery process.
Methyl Isobutyl Carbinol Applications
Iran distributors of mineral processing chemicals provide Methyl Isobutyl Carbinol (MIBC) for various industries and enterprises. Methyl Isobutyl Carbinol (MIBC) is a substance that can be utilized in a variety of products, including surface coatings, thinners, printing inks, adhesives, cosmetics, toiletries, and cleansers. Additionally, it can be applied as a chemical intermediary, in extracting vitamins and minerals, and as wetting agents in lithographic printing and pharmaceutical applications. Moreover, MIBC may be used to make plasticizers, hydraulic fluids, and lubricant oil additives. As a precursor to some plasticizers, MIBC chemicals can also be used to make lubrication oil additives (ZDDP), anti-wear, and corrosion inhibitors, such as those needed to make braking fluid.
Methyl Isobutyl Carbinol In Froth Flotation
In mining, froth flotation is used to separate valuable hydrophobic minerals from hydrophilic waste gangue selectively. Prior to further refinement, this method is particularly helpful for separating a variety of sulfides, carbonates, and oxides. In this case, manufacturers of Methyl Isobutyl Carbinol (MIBC) provide this chemical compound as a flotation process frother. MIBC stabilizes the flotation froths, helps to produce bubbles, and absorbs at the water-air interface. Short chain aliphatic alcohols and polyglycols are two of the most common forms of frothers used in industry today.
Compared to competing frothers, JAM Group’s MIBC product, a prominent Iran trader of mineral processing chemicals, has fast kinetics, excellent selectivity, and creates dry but manageable froths, which boosts the yield and effectiveness of operations to extract minerals and metals. Using the outcomes produced by this chemicals flotation manufacturer (known as kimyasal flotasyon üreticisi in Turkey), you can rely on an excellent recovering process of precious minerals.
About JAM Group’s Methyl Isobutyl Carbinol (MIBC J-32)
JAM Group Co. is a chief mineral processing chemicals manufacturer (mineral işleme kimyasalları üreticisi, as Turkish people say) that provides high-quality products for industrial and technical usage. In JAM Group, we rely on our accredited products, delivered with superior raw material and a standard production process under the eye of skilled chemists. The results of two equipped factories in Poland and the Middle East have led to Methyl Isobutyl Carbinol MIBC J-32 with international certificates and high purity. As always, please keep in mind that you can contact our German office and ask for your intended grade of Methyl Isobutyl Carbinol (MIBC).
As a leading Iranian manufacturer of Methyl Isobutyl Carbinol (MIBC), JAM Group provides a wide range of logistics options. Methyl Isobutyl Carbinol (MIBC) is a worthy liquid, so it should follow universal packing guidelines to be safe from any possible harm. Still, you can have the product on your desired packings that may vary in weight as you order. There is no limit to what you can decide regarding the details of your shipments and other related matters.
Conclusion
by the end of this article, we know that Methyl isobutyl carbinol (MIBC) is a chemical product that is principally utilized as a frother in mineral flotation by chemical flotation manufacturers (производитель флотации химикатов in Russian) and the manufacturing of lubricating oil additives like zinc dithiophosphate. Additionally, it serves as a solvent, a starting point for some plasticizers, a component of organic synthesis, and a braking fluid. This product is available in various grades and purities, explaining the fluctuation in the Methyl isobutyl carbinol (MIBC) price. Producers worldwide rely on multiple ways of delivering this worthy liquid. In this article, we’ve mentioned one of these production methods with several merits, like using a Cu-based catalyst instead of costly materials like nickel-based catalysts.
